Material handling equipment types, applications and suppliers. Material handling may be considered a specialized activity for modern manufacturing units. Pdf an introduction to material handling equipment. Organization information through the osha alliance program, this presentation was developed by members of the alliance program construction roundtable for informational purposes only. Hazards associated with material handling activities. In addition, persons responsible for material handling are subject to several types of injuries and hazards. Material handling the key to greater productivity, customer service, and profitability for further information on the material handling institute please contact or write.
Hazardous materials pdf files browse our collection of hazardous materials files in pdf format. Devinisi material handling adalah salah satu jenis transportasi yang digunakan untuk kegiatan mengangkat, mengangkut dan meletakkan bahanbahanbarangbarang dalam. Employer requirements to protect workers from material handling. The material handling plan should convey the strategic objectives of the organization as well as current needs.
It facilitates easy of production flow, makes economic use of the building, promotes effective utilization of manpower, and provides for employees convenience, safety, comfort at work, maximum exposure to natural light and ventilation. A guide to the basics of successful material handling. Principles in analyzing materials handling systems questions which should be considered when analyzing materials handling systems are listed. The main objectives of material handling are as follows. Storage equipment is usually limited to nonautomated examples, which are grouped in with engineered systems. Case studymaterial handling system supply chain management. Introduction material handling, storage, use, and disposal welcome to this training module on introduction to material handling, storage, use, and disposal. Describe hazards associated with material handling activities e. It may represent 15% to 70% of the total cost generated in the company goals of material handling. Material handling is essential in any logistics and manufacturing project. Material handling chapter 6 material handling material handling material handling is the function of moving the right material to the right place in the right time, in the right amount. Material handling principles, operations and equipment.
It was distributed under the provisions of the library distribution act and government code section 11096. One is that the materials are being moved by a person manually, and the other is that the materials are being moved by a machine or mechanical aid hand truck, forklift, crane, etc. A guide to the basics of successful material handling flexqube. Material handling equipment directly influences the type of rack selected since factors such as turning radius, aisle width, lifting capacities, and reach capabilities determine the ability of handling equipment to interface with a given rack system. Material handling is concerned with the movement, storage, and control of materials in a production process. Aktivitas manual material handling banyak digunakan karena memiliki fleksibilitas yang tinggi, murah dan mudah diaplikasikan. Materials handling also occur during preparation for shipment, transportation may be by sea, air or land, and moving material in and out of carriers. Scribd is the worlds largest social reading and publishing site. A free powerpoint ppt presentation displayed as a flash slide show on id. Safety training resources including powerpoints, audio presentations, tool box talks, meetings, handouts, and quizzes, all complete with trainers resources for easy training. Prevention of strains, sprains, and material handling. The measure of work is material handling flow volume, weight or count per unit of time multiplied by the distance moved. Material handling refers to the movements of materials and handling there in store. Case study material handling system free download as powerpoint presentation.
Recognize employer requirements to protect workers from material handling hazards. Materials handling and storage occupational safety and. Materials handling is the art and science of moving,packing and storing ofsubstances in any form. Manual material handling manual material handling is the principal source of compensable injuries in the american work force, and four out of five of these injuries. For lifting personnel the capacity loading must be below 50%. Standardization standardization means less variety and customization in the methods and equipment employed.
The tata power company ltd material handling and storage procedure document no. In the us, it represents more than 20 percent of the economy. All stored materials stacked in tiers shall be stacked, blocked, interlocked, and limited in height so that they are secure against sliding or collapse. Plant layout material handling notes pdf plmh notes pdf. Hi mithun can you narrow down and let us know what is your requirement. The effects of manual material handling represent the biggest single contributor to worker injury in the united states and the application of good ergonomic.
Materials handling is defined as efficient shortdistance movement that usually takes place within the. The four main categories of material handling equipment include storage, engineered systems, industrial trucks, and bulk material handling. As such, material handling should be avoided and minimized as much as possible. The raw material is supplied at one end of the line and goes from one operation to the next quite rapidly with a minimum work in process, storage and material handling. Identify methods to prevent hazards associated with material handling equipment. It uses a wide range of manual, semiautomated, and automated equipment. Average core blocks of the great pyramid weighed 1. This article, in its latest iteration, comes from 1996, and some of the numbers cited come from as early as 1990. Material handling flow pattern free download as powerpoint presentation. Material handling and logistics are expensive operations which comprise of 10 % to 80 % of the. Material handling requirements and procedures applicable for the construction industry.
Workers are exposed to caughtin hazards while handling materials. Nov 01, 2017 material handling is essential in any logistics and manufacturing project. Jun 29, 2014 manual material handling ppt download. Since material handling operations often involve a substantial amount. Material handling mh involves shortdistance movement that usually takes place within the confines of a building such as a plant or a warehouse and between a building and a transportation agency. It can be used to create time and place utility through the handling, storage, and. To this day, no one knows exactly how it was built. Pdf materials handling system design sunderesh heragu.
Methods oriented system a manual systems b automated systems c job shop handling system d mass production system4. Akan tetapi berdasar data diatas dapat diambil kesimpulan bahwa aktivitas manual material handling juga diikuti dengan resiko apabila diterapkan pada kondisi lingkungan kerja yang kurang memadai, alat yang kurang mendukung, dan sikap kerja yang salah. Ppt manual material handling powerpoint presentation free. Handling of materials is an integral part of the production process. An introduction to material handling equipment selection. From the time, the input material or raw materials enter the. Material handling involves shortdistance movement within the confines of a building or between a building and a transportation vehicle.
Materials handling occurs whenever a material is moved may be in a manufacturing, distribution warehouse, or office environment. When looking at the statistics osha offers up, it is important to keep a couple of things in mind. Goals of material handling in a typical manufacturing facility. Many industries buy the materials and do the following. Function of production control concerned with scheduling of production control material handling adds value to product cost material handling increases effectiveness of in plant layout by reducing the cost. Osha starts off by citing the high rate of injuries every year associated with material handling. Pallet load levelers are lift and turn tables used in manual palletizing to.
Sam has already provided the basics needed for the training to you. Jun 22, 2018 this product must be standardized and produced in large quantities in order to justify the product layout. Ppt material handling and storage system powerpoint. Maintain or improve product quality, reduce damages, and provide for protection of materials.
Ppt manual material handling powerpoint presentation. By jonathan wilkins, director, eu automation errors in the pharmaceutical supply chain can lead to late delivery, increased costs and poorquality products, which can have a detrimental impact on consumers. Can be used to reduce or limit a workers lifting andor reaching motions. Material handling safety at surface mines, mills, and plants the presentation emphasizes hazard identification, avoidance, and control. Materials management is a process, through which a firm or company is supplied with goods and services which it requires for succeeding in its goals of buying, movement of materials and storing. Material handling 101 breaking down oshas guidelines for. Material handling and storage system functions of the handling system random, independent movement of workparts between stations. Browse our collection of hazardous materials powerpoint presentations. Use gravity to material handling whenever practical 6. The effects of manual material handling represent the biggest single contributor to worker injury in the united states and the application of good ergonomic programs can reduce those incidences. Hazardous manual handling top tips plan and prepare for deliveries find out how much commonly used items weigh use simple aids do not try to handle items heavier than 100kg or use teams of more than 4 people small sites manual handling presenters name in arial regular 32pt introduction lifting and moving loads manually is one of the most common. Material handling 101 breaking down oshas guidelines. Material handling injuries the nature of 80% of material handling type injuries result in soft tissue injuries such as strains and sprains.
Handling materials videos browse our collection of handling materials videos. Material handling uses the right method to provide the right amount of the right materialat the right place, at the right time, in the right sequence, in the right position, in the right condition, and at the right cost. If the answer to any of these questions is yes it is likely that some improvements can be made to make the system more efficient. Pdf the highly competitive environment, linked to the globalization phenomena, demands from companies more agility, better performance and the. Ergonomic guidelines for manual material handling was prepared for publication by the calosha consultation service, research and education unit, division of occupational safety and health, california department of industrial relations. Material handling guidelines secure storage storage of material shall not create a hazard. Materials management powerpoint presentation and pdf.
Materials handling is a part of the total cost of production and can have a direct effect on other production costs. Complete risk assessment where the tasks or levelof risk is uncertain. Material handling safety training powerpoint presentations. Material handling in early automotive assembly the traditional view of material handling sees material handling operations as non valueadding and only contributing to the cost of the product. Can the number of times the material is handled be reduced. Ohs manual handling awareness training powerpoint presentation. Almost all physical commerce items are transported using tugger trains and carts. Prevention of hazards associated with material handling equipment. One out of five workers experiencing a disabling injury suffers from a back injury. Here you can download the free lecture notes of plant layout material handling notes pdf plmh notes pdf materials with multiple file links to download. All materials handling equipment has rated capacities that determine the. Preventing back injuries and back pain begins with good safety attitude and a thinking about personal safety. Simplifying processes by reducing, combining, shortening or eliminating unnec. Being struck by materials or being caught in pinch points causes fractures, bruises, and crushing injuries.
Handling and storing materials involve diverse operations such as hoisting tons of steel with a crane. The movement can be horizontal, vertical or the combination of these two. Furnishing the appropriate material of true quality. It facilitates the production process, minimizes material handling, time and cost, and allows flexibility of operations. Storage equipment is used to hold or buffer materials during. Usually a large part of indirect labour is engaged in material handling. Material handling system, just intime material supply, milkrun, agv, information flow. Improvements and better efficiency in other operations are possible with good materials handling methods and equipment.
Employees should avoid overloading equipment when moving materials mechanically by letting the weight, size, and shape of the material being moved dictate the type of equipment used. Overview of hazards real life examples general safe practices methods to help protect you from injury. Principles and functions of material handling authorstream. Material handling is a systematic and scientific method of moving, packing and storing of material in appropriate and suitable location. Calosha presentation ergonomic guidelines for manual material handling ppt calosha poster lifting safer englishspanish pdf calosha publication easy ergonomics pdf manual material handling tools administrative improvements pdf niosh manual material handling mmh checklist pdf. Therefore, its essential to consider a guide on the basics of conducting a successful material handling project. Presentation on materials handling in the construction industry. The parameters related to materials management are as follows. On construction sites, massive amounts of materials, including lumber, steel, brick, and blocks, are moved on and off the site. Some 4,500 years ago, workers in egypt finished the great pyramid of giza. This presentation provides general safety and health information on materials handling and storage and should be modified to address sitespecific conditions and hazards. Material handling equipment types, applications and. Ppt manual handling powerpoint presentation free to. Material handling increases effectiveness of in plant layout by reducing the cost.
The efficient handling and storing of materials are vital to industry. Material handling definitions material handling is the combination of art and science of. Material handling work should be minimized without sacrificing productivity or the level of service required of the operation. According to harrison and hoek 2011, material flow is the transportation of physical goods from initial source to customer, while information flow is generating data, so that material flow can be accurately controlled and planned. Many handling incidents occur when materials are in motion.
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